Hydraulic Friction Welding Machine

Application of friction welding

1. Automotive components
   Engine valve,Propeller shaft, Cam shaft, Drive shaft etc.
2. Construction machine components : Track roller, Guide bush, Piston rod etc.
3. Machining tool : Drill, Tap, End mill etc.
4. Electronic parts & Piping work parts :
   Motor shaft, Electric connector, High pressure hose etc.
5. Etc. : Drill pipe, Debar coupler etc.

In friction welding one component is rotated and one component is held stationary.
The part that is rotated is brought into contact with the stationary component
and when enough heat has been generated to bring the components to a plastic state and the desired burn off has been achieved, rotation is stopped. More axial force is then applied between the two components resulting in a solid state bond at the interface forming a friction welded joint.

Advantage of Friction Welding

• Low energy consumption
• No arcs, sparks, smoke or flames
• Constant quality is maintained and monitored.
• No air hole at welding points
• No filler material, fluxor shield gas
• Ability to weld dissimilar metal.
• No particular end preparation before welding
• Welding cycle time is short and high efficiency.
• Easily automated for mass production.

Sepcification

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 5SF	3,000 rpm	5 Ton	Ø 20 mm	350 mm2	17.5 KW
Work : Inflator(Air Bag), Material : SPFC

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 8SF	1,700 rpm	8 Ton	Ø 28 mm	600 mm2	17.5 KW
Work : Cam Shaft, Material : S45C, STKM

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 10DF	2,000 rpm	10 Ton	Ø 32 mm	800 mm2	30 KW
Work : Drive Shaft, Material : S45C, STKM

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 15DF	2,300 rpm	15 Ton	Ø 60 mm	1,100 mm2	60 KW
Work : Propeller Shaft, Material : S45C, STKM13

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 60DF	1,500 rpm	60 Ton	Ø 145 mm	5,000 mm2	83 KW
Work : Propeller Shaft, Material : S45C, STKM13

Model	Spindle Speed	Forge Force (Max)	Solid Diameter (Max)	Weld Area (Max)	Spindle Drive Motor
MODEL 100SF	1,000 rpm	100 Ton	Ø 180 mm	7,850 mm2	108 KW
Work : Track Roller, Material : S45C